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Reduce lead time

with Industry 4.0 solutions for manufacturing

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Introduction Reduce lead time, minimize changeovers, deliver on time!

As cliché as it sounds, time is money. Your customers are not going to pay for anything that doesn’t add value to the product they have ordered. That is why you should think about ways to reduce lead time of your goods. Manufacturing processes are often very complex and include a number of stages and operations – and often even transport. This means there is a lot of space for waste

Maybe your material waits too long between stages, or you might struggle with defects and need to do frequent rework. Do your line feeders ever bring the wrong material to the production line? It’s not uncommon for manufacturing companies to waste days and even weeks during the production process. Days and weeks nobody is going to pay for. Choosing the right tool to optimize your material flow and reduce lead time is the solution.



Production tracking

Understand your value streams!

Use Production Tracker to get a complete overview of your production process including waiting times and increase the value added index of your production. The BI tool can also help you set future targets for your one-piece flow. One of our clients in the pharmaceutical industry has managed to reduce lead time by about 45% with Production Tracker.

  • bottleneck analysis
  • lead times chart and other reports
  • stock monitoring

Production planning

Optimize your planning and use your production capacity efficiently!

The planning module creates the optimal plan for you based on all the data. The artificial planner eliminates all unnecessary changeovers. Produce just what your customers demand and just in time.

  • demand driven planning
  • pull flow & kanban
  • automated planning scenarios

Internal logistics

Control your material flow!

Make sure your line feeders know exactly which material, when and where to prepare. Optimize the picking of finished products and their transport to the warehouse and preparation for shipping. Use the Truck Image Monitor to make sure the goods are shipped when they are supposed to.

  • WMS and ERP integration possible
  • optimized for tablets
Productoo helps you analyze your material flow and identify your bottlenecks, create optimal production plans and make sure you produce what you need and when you need it – and fast. In addition, it allows you to stay updated on your production process in real time. If you know what’s happening, you can act faster and prevent small issues from becoming big problems.

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