Pharmaceutical manufacturing

Pharmaceutical companies need lean solutions that will help them optimize and trace their production, reduce inventory and stay compliant with strict safety and quality regulations.

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Benefits Cost efficiency, high quality standards

Batch traceability & visibility

Digitize your value streams! See the current status and track the lifecycle of any batch with connection to other processes. Have relevant data in no time.

Lead time reduction

Track and analyze your manufacturing process, identify your bottlenecks (such as unnecessary waiting) and reduce lead time by up to 40%.

Lower inventory costs

Don't have cash tied up in inventory! Monitor your stocks, identify potential inventory overflow and optimize your production.

Fast reactions to deviations

You are notified of any issues instantly, which means you can react and prevent problems from escalating. Have the right data and make the right decisions!

Main principles Lean solutions for the pharmaceutical industry

Lean production with complete traceability

Low traceability and high inventory costs represent the biggest challenges in the pharmaceutical industry. That's why we have designed the tracking module, which provides you with the entire digital value stream map from material receiving to invoicing. Thanks to full manufacturing process visibility, it’s easy to identify bottlenecks in your production, optimize material flow and reduce inventory. Real-time data allow you to react quickly and prevent issues from escalating.

Compliance with safety and quality regulations

Productoo solutions meet the highest pharmaceutical safety standards based on FDA regulations. The tracking module has passed the WAST testing and has been approved to be used in the pharmaceutical industry. Moreover, the solution allows to track the product quality throughout the manufacturing process.

pharmaceutical

Customer story GSK

GSK is a top-tier global pharmaceutical manufacturer. When the client representatives approached us, they were facing several challenges, namely a lack of material flow transparency and visibility, long lead times (without the possibility to identify the root causes), high inventory and time-consuming acquisition of historical data. They lacked a digital tool that would provide them with relevant insights into their manufacturing process which could be used for further improvements.

Productoo Batch Tracker is used in everyday operation and utilized by key personnel to quickly find out what is going on in the production line by easily viewing data to identify bottlenecks and any potential issues. The implementation of this reporting tool has had a positive impact by reducing stock and improving lead times.

Solutions Digital tools for pharmaceutical production

Production tracking

Transparency and visibility of your value streams

  • realtime tracking with instant batch status updates

  • door-to-door process monitoring: from material receiving to invoicing

  • complete batch lifecycle visualisation

Reporting & historical data analysis

Flexible reporting tool, valuable data

  • statistical data in a few clicks

  • lead times reports with production time breakdown

  • basis for process optimization and improvement

Real-time data input

Track & trace your production every step of the way!

  • production declaration

  • relevant information for operators (documents, instructions)

  • instant issue reporting, comments

  • tracking KPIs related to lead time, quality and more

Planning optimization

Improve your planning based on real data!

  • automated planning and detailed scheduling with material availability

  • real-time status updates

  • customer deliveries management

Would you like to know more about the production track & trace or other Industry 4.0 solutions?

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