This sector affects billions of people around the world. It is characterized by high-volume production and strict quality requirements. These demands can be met by digitization.
Increase process reliability and efficiency by automating material and information flow. Connected teams come as a bonus!
Digitization increases production speed and minimizes mistakes. It also allows you to create optimal production plans that respect customer demand and production capacity.
Have a complete control over your material flow! Higher transparency of the entire value stream allows you to identify bottlenecks and reduce WIP.
Paper-based systems provide a lot of space for errors. Go paperless and provide your production teams with user-friendly solutions that help them be more precise and efficient!
Productoo solutions bring optimization and waste elimination. It doesn't matter how complex your manufacturing process is; our solutions are suitable for all sorts of operations and production strategies. Starting with real-time analytics, we help you identify bottlenecks, optimize your planning and control the entire material flow. Lean manufacturing is all about continuous improvement: Productoo helps you decide on what to improve and how.
Digitization and automation reduce human involvement as well as the use of paper documents. These are major factors affecting process reliability and product quality. The digitization of manufacturing operations (from planning to the production floor) helps avoid issues such as mixed-up orders, scrap, rework or improper machine operation. Making sure you produce good quality products as efficiently as possible - that's our mission.
Franke, a major manufacturer of kitchen equipment and home appliances, requested a solution for detailed daily planning for production lines in its Faber plant in Turkey where they manufacture kitchen hoods. Their biggest challenge was that all workstations worked only in FIFO mode and were dependent on a single final assembly line. There was no possibility to quickly adjust the daily production plan by changing the sequence or pass production orders to other production lines.
Two Productoo modules have been implemented for planning and shopfloor management. The solution is built on top of SAP and also interfaces with 3rd party production counting software. The main added value is the automatic production plan calculation and scheduling based on a given set of rules and combining different types of production orders (customer demand vs. kanban replenishment). The staff have managed to reduce the time needed for planning significantly by automating the process with Productoo.
various strategies: assembly-to-order, make-to-order, make-to-stock
multilevel planning based on BOM
kanban, dynamic material replenishment
artificial planner for detailed scheduling
Automatic or manual production declaration
Digital working instructions
Quality and visual check
Operator skill matrix
Transparency and visibility of business critical data
Real-time tracking based on various data inputs
Bottleneck identification for process improvement
Historical analyses and reports available in a few clicks
Demand-driven material flow
Line feeding and picking with real-time updates
Shipment preparation and monitoring
WIP reduction and efficient use of resources
Interested in digitizing your manufacturing process and increasing your production efficiency?
Would you like to deliver Industry 4.0 projects to electronics and home appliances manufacturers??